DCS Course Overview
Section heading: Basic and advanced
S7-400H PLC redundancy
The most important topics:
- Redundant system architecture based on classic H and 410H systems
- 400H System Components
- 400H Hardware and Installation Tips
- Redundancy establishment tests
- 400H Programming Tips in STEP7
- Hardware wiring, programming and testing 400H
- Introduction to analog input and output barriers
- Redundancy in Profibus and Profinet networks
- Connecting non-redundant equipment to the 400H system on the Profibus network
- Connecting HMI to the 400H system based on Profibus and Profinet networks
- Ethernet network connection between two 400H systems
- Profibus network communication between 400H and non-H system
- Programming error OBs and H-system OBs
- And..
Practically with existing equipment such as :
- PLC S7-400H (CPU410, CPU 417_4H)
- ET200M, ET200SP-HA
- YCoupler
- Drive Micromaster
- Hmi Comfort
- Hmi Basic
- Various analog barriers
- And….
PCS7 introductory section heading
- PCS7 system architecture and its components based on Profinet and Profibus networks
- Tips on different PCS7 versions and choosing the right software system for them
- PCS7 V8.2 and V9.1 Software Installation Tips
- Getting started with PCS7 and creating projects in different ways with and without a wizard
- Tips for working with projects in Multi Project mode
- Introduction to the plant view and component view environment
- AS and OS system configuration and creation of process levels (Hierarchy)
- CFC manufacturing and environmental monitoring
- How to install libraries of a different version than the PCS7 version
- Reviewing important library blocks in CFC
- How to program and test a CFC program
- How to create graphical pages in OS and Compile tips
- How to communicate OS with real AS and test applications
- How to communicate OS with PLC SIM simulator and test programs
- How to program redundancy in the CFC environment and its tips
- And …
Fully functional with the 400 FH system industrial equipment ,
Advanced PCS7 Section Heading
- How to work with separate ES and OS
- How to establish communication between ES and OS and download project from ES to OS
- A closer look at PCS7 library blocks
- How to work with Templates in the CFC environment
- Working with Process object view features
- Tips for working with a project as a Multi Project with independent projects for AS and OS
- How to separate and merge AS and OS projects
- How to create a handmade FB with monitoring features and a handmade Faceplate in WinCC
- Client/Server System Configuration
- Redundant server system configuration
- How to program and test a CFC program
- Implementing a redundant Plant B network using Scalance switches and switch configurations
- Implementing a redundant Terminal Bus network
- Tips for working with the WinCC environment, such as working with the OS Project editor, user administrator, etc.
- Practical Modbus RTU and TCP network programming
Fully functional with industrial equipment System 400 FH
PID section heading in PCS7
- Introduction and introduction to PID
- Introducing important PID blocks in PCS7 and how they work
- Introduction to important PID block parameters in PCS7
- Practical implementation of control loops with simple strategy in PCS7
- Introducing and reviewing advanced PID strategies
- Programming and practical testing of advanced strategies in PCS7
- Using PCS7 templates to implement advanced strategies
- Hardware: Complete FH set with all practical equipment available.
Fail Safe section heading in PCS7
1- General concepts and architecture of the Fail Safe system
2- Introduction to the Fail Safe Library in pcs7 and how to install it
3- FH hardware configuration and F card settings
4- General settings for working with the F system
5- Review of important F blocks and how to program them
6- Wiring and practical tests
7- Fail safe programming concepts such as 1oo1, 1oo2, 2oo3 and performing practical programming and tests
8- How to establish communication between the F and normal program sections
9- Implementation of the F system by Safety Matrix and its tests
Hardware: Complete FH set with all practical equipment available